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Company News
Corrosion of Solenoid Valve of Caterpillar Injector 0R-3002 Causes Failure
A hydropower station in Sichuan found that the Caterpillar generator set equipped with 0R-3002 diesel injectors could not start normally, and the diagnostic instrument showed that the solenoid valve of the injectors was faulty. The maintenance team carried out fault inspection and treatment.
The maintenance technicians disassembled the 0R-3002 injectors and found that the solenoid valve was severely corroded, the coil was broken, and the valve core was stuck. The reason for the corrosion was that the generator set was located in a humid environment, and the waterproof seal of the injectors was damaged, leading to moisture entering the injectors and corroding the solenoid valve. In addition, the maintenance personnel did not carry out anti-corrosion treatment on the injectors during daily maintenance.
The maintenance team replaced the corroded solenoid valve of the 0R-3002 injectors with an original part, repaired the waterproof seal, and carried out anti-corrosion treatment on the injector surface. After reassembly, the generator set started normally. The maintenance personnel reminded that for Caterpillar 0R-3002 injectors working in humid environments, it is necessary to strengthen waterproof and anti-corrosion measures and check the waterproof seal regularly.